Metal bellows expansion joint expansion machine is a professional metal processing equipment, mainly used to process metal pipes into bellows with specific waveforms, and is a key equipment for manufacturing metal bellows expansion joints. It can accurately control the parameters of the bellows waveform size, wave pitch, wave height and wave number, so as to produce high-quality bellows that meet the requirements of different projects.
Metal Expansion Joint Compensator Bellows Forming Machine Structural Composition:
Fuselage frame:
Generally welded from solid steel, providing stable support for the entire equipment. It is designed to be able to withstand the huge pressure generated during the expansion process to ensure that the equipment will not deform or shake during operation.
Mold system:
Including upper mold and lower mold. The shape of the mold determines the waveform of the bellows, and its accuracy is crucial to the quality of the bellows. The mold is usually made of high-quality alloy steel with high hardness, high strength and good wear resistance to ensure the stability of shape and size during repeated use. The mold can be replaced according to different bellows design requirements.
Power system:
Common ones are hydraulic power system and mechanical power system. The hydraulic power system provides a strong and stable hydraulic pressure through the hydraulic station, which can accurately control the pressure and pressure speed. The mechanical power system uses motors, reducers, crank connecting rods and other mechanisms to generate pressure. Its structure is relatively simple and the power output is stable.
Pipe fixing and feeding device:
Used to fix the metal pipe so that it is accurately positioned during the expansion process. The feeding device can accurately control the feed amount of the pipe according to the set parameters to ensure that the size of each corrugation is uniform.
High-precision processing: It can accurately control various parameters of the bellows, such as the wave height error can be controlled within a very small range, and the wave distance accuracy is also very high, thus ensuring the quality and performance consistency of the bellows.
Multiple waveform adaptation: By replacing molds of different shapes, bellows with various waveforms such as U-shaped and Ω-shaped can be produced to meet the use requirements under different working conditions.
Efficient production capacity: The degree of automation is high. Once the parameters are set, the bellows can be produced continuously and stably, which improves production efficiency and is suitable for mass production.
| Origin: | Guangdong, China |
| Machine type: | cold forging machine |
| Weight (KG): | 1200 |
| Video factory inspection: | provided |
| Mechanical test report: | provided |
| Sales type: | general products |
| Core component warranty: | 1 year |
| Core components: | PLC, engine, bearing, gearbox, motor, pressure vessel, gear, pump |
| Warranty: | 1 year |
| Main selling point: | automation |
| Applicable industries: | building materials stores, machinery repair shops, manufacturing plants, food and beverage plants, farms, retail, construction projects, other |
| Showroom location: | no |
| Status: | brand new |
| Power type: | AC 380v three-phase four-wire |
| Total equipment power: | 7.7KW |
| Equipment specifications: | 1600*800*2600mm |
| Control mode: | PLC |
| Drive mode: | electro-hydraulic drive |
| Operation interface: | touch screen |
| Hydraulic pressure: | 31.5mpa |
| Processing diameter (mm): | 150-600 |
| Processing length (mm): | within 1200 |
| Processing thickness (mm): | stainless steel 1.0mm, 3 layers |
1. Non-standard customization: meet personalized technical requirements.
2. Samples and drawings: professional R&D team design.
3. Flexible payment: T/T, LC, international bank.
4. Video factory inspection: can be scheduled.
5.Experienced professional sales service team.
6. Visual production process.
1. Provide circuit diagrams, maintenance manuals,full-course teaching videos and other materials required.
2. Full-time after-sales service, cooperate with customers to inspect, install and test.
3. Quick response: respond within 24 hours if there are any problems with the customers use.
Petrochemical pipeline system: In long-distance oil and natural gas transmission pipelines, it is used to compensate for the deformation of the pipeline caused by temperature changes, medium pressure changes, and pipeline vibrations, etc., to ensure the safety and stable operation of the pipeline.
Thermal network engineering: In the pipelines of the centralized heating system, it effectively solves the problem of pipeline expansion and contraction caused by thermal expansion and contraction, and improves the service life and reliability of the thermal network.
Industrial equipment pipeline connection: In the pipeline connection parts of industrial equipment such as chemical reactors and heat exchangers, the bellows produced by the metal bellows expansion joint expansion machine can effectively isolate equipment vibration and protect the pipeline system.
First, place the metal pipe in the specified position of the mold and fix it firmly with the pipe fixing device. Then start the power system so that the upper mold or lower mold (depending on the design of the equipment) applies pressure to the pipe. Under the action of pressure, the pipe gradually fits the shape of the mold, produces plastic deformation, and forms the first corrugation of the corrugated pipe. Then, the pipe feeding device pushes the pipe forward a certain distance according to the pre-set wave pitch parameters, and applies pressure again to form the second corrugation. Repeat this operation until the required number of waves of the entire corrugated pipe is completed.
We are grateful for your support and trust along the way. We are honored by your cooperation every time, and we will live up to your trust and provide you with a more excellent experience.
We can also help you with all your equipment packaging needs. Whether you need split packaging, certified materials or general packaging advice, our team of experts can help you. We understand that every business is different, so we tailor our services to your needs. Our goal is to make your life easier by meeting all your packaging needs so that you can focus on running your business.
As a professional mechanical equipment manufacturer, our company is a private technology innovation enterprise integrating independent research and development, design and manufacturing, installation and commissioning, and training.
Our R&D team has 10 people, whose members cover multiple professional fields such as mechanical engineering, electronic information, and materials science, and have the ability to deal with different technical problems.
Our equipment is widely used in aerospace, energy, ventilation,hardware and furniture, tableware, medicine, electricity, packaging,construction,automobile and other industries and fields.
Q: When shipping, what kind of packing?
A: We use standard export packing.
Q: What are your delivery terms?
A: EXW, FOB, CFR, CIF.
Q: What's your delivery time?
A: Generally speaking, it takes 30 to 60 days after receiving your advance payment. The specific delivery time depends on the item and quantity of your order.
Q: Can you make it as required?
A: Yes, we can produce according to your samples or technical drawings. We can make molds and fixtures.
Q: Do you have professional engineers?
A: Yes.we have professional engineers and designers.
Q: Can you provide customzied machines?
A:Yes, we can design and manufacture according to your specific requirements.
