As a powerful assistant in the field of professional manufacturing, the metal plate flanging forming equipment focuses on the precise flanging of various metal plates. The original intention of the design of this machine is to meet the specific needs of a wide range of industrial applications, such as the precise shaping of automotive parts, structural reinforcement in the aerospace field, the appearance beautification of construction projects, and the detail improvement of home appliances.
Its core function is to be able to accurately fold the edge of the metal plate efficiently and stably to form a flanging structure with a preset angle and contour. This process not only improves the overall strength and durability of the component, but also gives the product a more elegant aesthetic appearance and optimized assembly adaptability.
At the operational level, the equipment integrates a precise positioning and clamping system to ensure that the plate to be processed is stable and unmovable throughout the operation, laying a solid foundation for the precise execution of the flanging process. Through advanced mechanical transmission and control systems, a fully automated process from material feeding, flanging forming to finished product output is realized, greatly improving production efficiency and processing accuracy.
I. Main functions
Flange forming function: This processes the edges of cylindrical workpieces by flanging them to meet certain specified angles, shapes, and strengths, along with improving the seal of the flange. Different operational requirements can be met due to the adjustable height and angle of the flange.
Punching function: This performs various types of punching holes into cylindrical workpieces for assembly and connection purposes. Through the use of advanced punching operator’s equipment with spatial die and position accuracy, precision punching has been fully achieved.
Trimming function: This trims the outermost edges of a cylindrical workpiece by removing burrs and flash. The edges of the workpieces are then smoothed and neatened according to advanced techniques so quality of the trimming is ensured.
Personalized function customization is done as per the customer’s proposed needs which involve working on the outline such as flaring, flanging, rib pressing, curling, etc.
II. Technical features
Hydraulic drive system: This system guarantees powerful power output, which enhances the stability and reliability of the equipment during processing. At the same time, it can achieve precise pressure and speed control to meet the needs of different workpieces.
Highly automated: Use of PLC control systems achieves automation, thus manual intervention is minimized while production efficiency is enhanced. The equipment allows automatic feeding positioning, processing and unloading and is easy and fast to control.
High precise machining: The use of molds and tools of greater accuracy together with advanced processing technology guarantees accuracy and quality of the separate operation. It, therefore, enables precise forming, punching and trimming of flanges for cylindrical workpieces to meet the higher-level product machining requirements.
Multifunctional integrate: These three functions, flange forming, punching and trimming, having been incorporated into a single device reduces and saves the footprint and investment cost of the equipment. Together with auxiliary devices, they can be used individually or combined, depending on the separate processing needs, thus increasing the versatility and flexibility of the equipment.
Safe and reliable: Has complete safety protection devices such as emergency stop buttons, safety gratings, etc. to guarantee the safety of the operators. The equipment operates continuously and at low failure rates, therefore, is, easily maintained.
Ⅲ. Application areas
1. Manufacturing of pressure vessels: There is a wide range of pressure vessels like storage tanks and reactors which require flanging, trimming and punching on thermally formed cylindrical heads.
2. Pipeline Engineering: While joining and fixing pipelines, the performing ends of the pipes must be punched and flanged in order to make the setting and joining of pipes easier.
3. Auto Mobile Engineering: In the manufacture of worn-out cylindrical portions of vehicles, exhaust pipes and fuel tanks, the quality and performance of the product is set at a high level.
4. Home Appliance Engineering: In the manufacturing of different types of domestic appliances like water heaters and washing machines, the water heater tank and the washing machine drum have to undergo punching, flanging and trimming of workpieces.
5. Other scopes: Works in vertical lathes are carried in aerospace, shipbuilding and mechanical engineering may also use punching, flanging and trim workpiece rims.
Ⅳ. Maintenance
1. To properly operate the hydraulic system, ensure you monitor the oil level, oil temperature, oil pressure, and other parameters on the regular basis.
2. Equipment cleaning is a key focus. Dust, oil, and other impurities on the surface and inner section of the equipment require routine cleaning and sanitization.
3. Skilled workers should monitor tool wear, so that overly worn tools may be changed in a timely manner.
4. The normal functioning of all moving parts is guaranteed when the equipment is regularly lubricated and maintained.
5. In order to prevent damages stems from inappropriate use, follow operating procedures precisely.
| Origin: | Guangdong, China |
| Machine type: | cold forging machine |
| Weight (KG): | 3500 |
| Equipment processing thickness: | galvanized sheet with a thickness of 1-3mm, stainless steel sheet, etc. |
| Equipment processing size: | 400-1600 mm |
| Processing height range: | 100-1600mm |
| Core component warranty: | 1 year |
| Control mode: | PLC touch screen |
| Spindle motor power: | 13kw |
| Oil pump motor power: | 2.2kw |
| Drive mode: | hydraulic |
| Equipment specifications: | 3100x2100x1700mm |
| Power type: | AC 380v three-phase five-wire |
Equipment function: | flanging + trimming + punching |
| Flanging width: | 6mm, 10mm, (20-50mm; punching function requires flanging width of more than 20mm) |
| Punching number: | 0-100 (evenly distributed) |
| Pressing speed: | 300-1500mm/min |
| Punching aperture: | 5-12mm |
| Punching accuracy: | ±1mm |
1. Non-standard customization: meet personalized technical requirements.
2. Samples and drawings: professional R&D team design.
3. Flexible payment: T/T, LC, international bank.
4. Video factory inspection: can be scheduled.
5.Experienced professional sales service team.
6. Visual production process.
1. Provide circuit diagrams, maintenance manuals,full-course teaching videos and other materials required.
2. Full-time after-sales service, cooperate with customers to inspect, install and test.
3. Quick response: respond within 24 hours if there are any problems with the customers use.
We are grateful for your support and trust along the way. We are honored by your cooperation every time, and we will live up to your trust and provide you with a more excellent experience.
We can also help you with all your equipment packaging needs. Whether you need split packaging, certified materials or general packaging advice, our team of experts can help you. We understand that every business is different, so we tailor our services to your needs. Our goal is to make your life easier by meeting all your packaging needs so that you can focus on running your business.
As a professional mechanical equipment manufacturer, our company is a private technology innovation enterprise integrating independent research and development, design and manufacturing, installation and commissioning, and training.
Our R&D team has 10 people, whose members cover multiple professional fields such as mechanical engineering, electronic information, and materials science, and have the ability to deal with different technical problems.
Our equipment is widely used in aerospace, energy, ventilation,hardware and furniture, tableware, medicine, electricity, packaging,construction,automobile and other industries and fields.
Q: When shipping, what kind of packing?
A: We use standard export packing.
Q: What are your delivery terms?
A: EXW, FOB, CFR, CIF.
Q: What's your delivery time?
A: Generally speaking, it takes 30 to 60 days after receiving your advance payment. The specific delivery time depends on the item and quantity of your order.
Q: Can you make it as required?
A: Yes, we can produce according to your samples or technical drawings. We can make molds and fixtures.
Q: Do you have professional engineers?
A: Yes.we have professional engineers and designers.
Q: Can you provide customzied machines?
A:Yes, we can design and manufacture according to your specific requirements.
