Cylinder trimming machine factory
Automatic Hydraulic Cylinder Pot Trimming and Curling Machine Manufacturer
- Trimming principle:
The excess material on the edge of the pot is cut off by a high-speed rotating cutting tool or a linearly moving cutting blade. The cutting tool is generally made of materials such as cemented carbide and has high hardness and wear resistance. For example, for a pot after stamping, its edge may have burrs or excess metal materials. The trimming machine can accurately remove these excess parts according to the set size and shape.
- Curling principle:
Use a curling die or roller to apply pressure to the edge of the pot to gradually curl the edge material. Usually, the mold or roller is driven by a motor to rotate, and the edge of the pot is rolled into a certain shape under the action of the mold, such as an inner curling edge or an outer curling edge. The inner curling edge can prevent the edge of the pot from scratching the user, while the outer curling edge can increase the beauty and strength of the pot.
- Edge pressing principle:
On the basis of curling, the already curled edge is further pressed by a pressure device. The pressure device of the edge pressing machine is generally driven by a hydraulic system to flatten or press the edge of the pot into a specific shape, making the curling edge more firm and enhancing the sealing and mechanical strength of the edge of the pot.
A. Kitchenware manufacturing industry
- Household pot production:
- Used in the manufacture of various common household cylindrical pots, such as stainless steel soup pots, milk pots, stew pots, etc. In the production process of these pots, the trimming and curling machine can accurately process the edge of the pot, making the edge smooth and burr-free, and improving the safety of users. For example, in the manufacture of stainless steel soup pots, trimming can remove excess material from the pot mouth after stamping, and curling can make the pot mouth more rounded to prevent scratches on fingers.
- For pots with special design requirements, such as pots with decorative curling, this machine can also meet the production needs well. It can produce curling edges of different shapes and styles according to the design pattern and size requirements, increase the beauty of the pots, and enhance the competitiveness of the products in the market.
- Commercial pot manufacturing:
- It is also widely used in large cylindrical pots used in commercial kitchens such as hotels and restaurants, such as commercial boiling pots and steamers. These pots are usually larger in size and have higher requirements for edge strength and sealing. The trimming and curling machine can ensure that the edge of the pot has good sealing after treatment, avoiding soup leakage during cooking. At the same time, the mechanical strength of the pot edge can be enhanced by curling and pressing the edge, so that it can withstand frequent use and cleaning.
B. Metal container manufacturing field
- Food packaging container production:
- Some metal cylindrical containers used for food packaging, such as milk powder cans, coffee cans, etc., need to be edge processed to ensure the quality and safety of the container. The trimming and curling machine can finely process the edges of these containers to make them smooth and flat, preventing scratches on other items or injuries to people during packaging and transportation. Moreover, good curling can enhance the sealing of the container and protect food from moisture and deterioration.
- Industrial metal container production:
- In the chemical, pharmaceutical and other industries, various cylindrical metal containers are used to store raw materials or products. These containers have extremely high requirements for sealing and safety. The trimming and curling machine can perform high-quality processing on the edges of the container to ensure that there will be no safety hazards such as leakage during storage and transportation. For example, for metal cylindrical containers that store corrosive chemicals, the edges after trimming and curling can better cooperate with the sealing device to prevent chemical leakage.
C. Hardware processing industry
- Metal crafts production:
- Make some decorative metal cylindrical crafts, such as metal vases, decorative cylindrical ornaments, etc. The trimming and curling machine can process the edges of the cylinder into various exquisite shapes, such as wavy curling, double-layer curling, etc., to increase the artistic value of the crafts. Through the careful processing of the edges, these crafts can show higher quality and ornamental value.
- Other hardware cylindrical product processing:
- For the cylindrical parts of some hardware tools, such as cylindrical tool boxes, metal sleeves, etc., the edge can also be processed by the trimming and curling machine. This can improve the durability and appearance quality of the product and make the hardware products more attractive in the market. For example, after the metal sleeve is trimmed and curled, the edge is more solid and can better protect the tools or parts inside.
To ensure the long-term stable operation of the automatic hydraulic cylinder pot trimming and curling machine and extend its service life, it must be regularly maintained. Below are some key maintenance guidelines:
Regularly Inspect the Hydraulic System
The hydraulic system is one of the core components of the automatic hydraulic cylinder pot trimming and curling machine. It is necessary to regularly check the oil level, oil quality, and the working status of various hydraulic components. If the oil level is found to be too low or the oil quality has deteriorated, hydraulic oil should be added or replaced in a timely manner. At the same time, check whether the hydraulic pipelines have leaks or blockages and handle them promptly.
Check the Electrical System
The electrical system is also an important part of the automatic hydraulic cylinder pot trimming and curling machine. Regularly check whether components such as power cords, switches, connecting wires, and control panels are working properly. If any abnormal phenomena are found, repair or replace them in a timely manner. In addition, regularly clean the dust and debris inside the electrical system to ensure its normal operation.
Maintain Mold Components
Mold components are key components for the automatic hydraulic cylinder pot trimming and curling machine to achieve its curling function. Regularly check the wear of the molds and repair or replace them in a timely manner. At the same time, keep the mold surfaces clean and smooth to ensure the stability of curling quality.
Daily Cleaning and Lubrication
During daily use, regularly clean and lubricate the automatic hydraulic cylinder pot trimming and curling machine. Cleaning work includes removing oil stains and dust from the workbench surface, screws, and guide rails; lubrication work involves lubricating various moving components to reduce wear and extend service life.
Regular Calibration and Adjustment
To ensure the curling precision and stability of the automatic hydraulic cylinder pot trimming and curling machine, it should be regularly calibrated and adjusted. Calibration work includes checking parameters such as geometric precision and axis perpendicularity; adjustment work includes adjusting the pressure and stroke of the hydraulic system and replacing mold components of different specifications.
Establish Maintenance Records
To track the maintenance status of the automatic hydraulic cylinder pot trimming and curling machine, detailed maintenance records should be established. The records should include information such as maintenance time, maintenance content, and maintenance personnel. This not only facilitates subsequent maintenance work but also provides a strong basis for troubleshooting and repairing equipment failures.
| Origin: | Guangdong, China |
| Machine type: | cold forging machine |
| Weight (KG): | 1500 |
| Equipment processing thickness: | galvanized sheet with a thickness of 0.5-3mm, stainless steel sheet, etc. |
| Equipment processing size: | 200-800 mm |
| Processing height range: | 100-500mm |
| Core component warranty: | 1 year |
| Control mode: | PLC touch screen |
| Spindle motor power: | 7.5kw |
| Oil pump motor power: | 2.2kw |
| Drive mode: | hydraulic |
| Equipment specifications: | 1600x1400x1400mm |
| Power type: | AC 380v three-phase five-wire |
Feeding speed: | 0.5-2m/min |
| Cutting speed: | 500-2000mm/min |
| Crimping speed: | 300-1500mm/min |
| Pressing speed: | 300-1500mm/min |
| Crimping pressure: | 500-2000N |
| Pressing pressure: | 800-3000N |
1. Non-standard customization: meet personalized technical requirements.
2. Samples and drawings: professional R&D team design.
3. Flexible payment: T/T, LC, international bank.
4. Video factory inspection: can be scheduled.
5.Experienced professional sales service team.
6. Visual production process.
1. Provide circuit diagrams, maintenance manuals,full-course teaching videos and other materials required.
2. Full-time after-sales service, cooperate with customers to inspect, install and test.
3. Quick response: respond within 24 hours if there are any problems with the customers use.
We are grateful for your support and trust along the way. We are honored by your cooperation every time, and we will live up to your trust and provide you with a more excellent experience.
We can also help you with all your equipment packaging needs. Whether you need split packaging, certified materials or general packaging advice, our team of experts can help you. We understand that every business is different, so we tailor our services to your needs. Our goal is to make your life easier by meeting all your packaging needs so that you can focus on running your business.
As a professional mechanical equipment manufacturer, our company is a private technology innovation enterprise integrating independent research and development, design and manufacturing, installation and commissioning, and training.
Our R&D team has 10 people, whose members cover multiple professional fields such as mechanical engineering, electronic information, and materials science, and have the ability to deal with different technical problems.
Our equipment is widely used in aerospace, energy, ventilation,hardware and furniture, tableware, medicine, electricity, packaging,construction,automobile and other industries and fields.
Q: When shipping, what kind of packing?
A: We use standard export packing.
Q: What are your delivery terms?
A: EXW, FOB, CFR, CIF.
Q: What's your delivery time?
A: Generally speaking, it takes 30 to 60 days after receiving your advance payment. The specific delivery time depends on the item and quantity of your order.
Q: Can you make it as required?
A: Yes, we can produce according to your samples or technical drawings. We can make molds and fixtures.
Q: Do you have professional engineers?
A: Yes.we have professional engineers and designers.
Q: Can you provide customzied machines?
A:Yes, we can design and manufacture according to your specific requirements.
