The automatic hydraulic flanging punching machine for the shell of heavy-duty circular fan, vibrating screen, vacuum feeder is an automated equipment used for flanging and punching the shell of circular fans, vibrating screens, vacuum feeders and other equipment.
Heavy-Duty Automatic Hydraulic Flanging Punching Machine Equipment Structure:
Body structure:
usually composed of a sturdy frame and base, which can withstand the vibration and pressure during the operation of the equipment and ensure the stability and reliability of the equipment.
Hydraulic system:
It is the core power system of the equipment and provides the pressure required for flanging and punching. The hydraulic system includes hydraulic pumps, hydraulic cylinders, hydraulic valves and other components, which can adjust and control the pressure.
Control system:
The advanced automatic control system, such as PLC control system or CNC system, can accurately control the operation process of the equipment. The operator can input the processing parameters through the touch screen or control panel, and the control system will automatically control the operation of the equipment according to the set parameters.
Die system:
Including flanging die and punching die. The quality and precision of the die directly affect the quality and efficiency of the processing. The die is usually made of high-strength alloy steel, and after precision processing and heat treatment, it has high hardness and wear resistance.
Conveying system:
used to transport the plate to be processed to the processing position and transport the finished product out after the processing is completed. The conveying system can use conveyor belts, rollers, etc. to ensure the smooth transportation of the plates.
Flanging function:
It can fold the edge of the plate to form a flanging of a certain angle and shape. The shape of the flanging can be adjusted according to needs, such as straight edge, bell-mouth edge, etc., to meet the assembly and connection requirements of different equipment shells.
Punching function:
Punching operations can be performed on the shell after flanging, and the position, size and number of punching holes can be accurately set according to design requirements. The punching accuracy is high, which can ensure the position accuracy and size accuracy of the hole to meet the subsequent assembly and connection requirements.
High degree of automation:
Using an automated control system, the equipment can automatically complete the flanging and punching process by programming and setting processing parameters, reducing the labor intensity of manual operation and improving production efficiency and processing accuracy.
High processing efficiency:
Compared with traditional manual processing or semi-automatic processing methods, the automatic hydraulic flanging punching machine has a faster processing speed and can complete a large number of processing tasks in a short time, which is suitable for mass production.
Stable processing quality:
The processing process of the equipment is stable and is not affected by human factors. It can ensure the consistency of the flanging and punching quality of the processed shell, and improve the quality and reliability of the product.
Wide applicability:
It is suitable for processing plates of various materials, such as carbon steel, stainless steel, etc., and can meet the material requirements of different equipment shells. At the same time, it also has good processing adaptability for plates of different diameters and thicknesses.
Origin: | Guangdong, China |
Machine type: | cold forging machine |
Weight (KG): | 4600 |
Video factory inspection: | provided |
Mechanical test report: | provided |
Marketing type: | general products |
Core component warranty: | 1 year |
Core components: | PLC, gear, pump, motor |
Warranty: | 1 year |
Main selling point: | easy to operate |
Applicable industries: | building materials stores, machinery repair shops, manufacturing plants, food and beverage plants, construction projects, other, energy and mining |
Showroom location: | No |
Status: | New |
Power supply voltage: | AC 380V |
Total power: | 26KW |
Processing diameter: | 500-2600mm |
Processing material thickness: | carbon steel 2-6mm; stainless steel 2-3mm |
Equipment function: | flanging + punching |
Flange width: | 20-80mm |
1. Non-standard customization: meet personalized technical requirements.
2. Samples and drawings: professional R&D team design.
3. Flexible payment: T/T, LC, international bank.
4. Video factory inspection: can be scheduled.
5.Experienced professional sales service team.
6. Visual production process.
1. Provide circuit diagrams, maintenance manuals,full-course teaching videos and other materials required.
2. Full-time after-sales service, cooperate with customers to inspect, install and test.
3. Quick response: respond within 24 hours if there are any problems with the customers use.
The circular automatic hydraulic flanging punching machine has a wide range of applications, mainly including the following aspects:
1. Mechanical manufacturing field:
- Fan manufacturing: It can be used for flanging punching and edge forming of circular fan shells such as induced draft fans, high-pressure blowers, and vortex fans. The shell structure after flanging is more stable, which is convenient for subsequent assembly and connection, and punching provides holes for the installation of internal parts of the fan, such as vents, mounting holes, etc.
- Automobile parts production: In automobile manufacturing, some circular parts, such as automobile exhaust pipes, drive shaft protective sleeves, rims, etc., will be processed by circular automatic hydraulic flanging punching machines. Flanging and punching of exhaust pipes can facilitate connection and fixation, and flanging punching of rims can meet the installation requirements of tires.
- Mechanical transmission parts processing: Circular transmission parts such as gears, sprockets, pulleys, etc. sometimes need to be flanging on their edges to increase strength, and may also need to be punched to install other accessories or for positioning. The equipment can complete these processing tasks efficiently and accurately.
2. Construction industry:
- Metal pipe processing: In construction, a large number of metal pipes need to be connected and fixed. The circular automatic hydraulic flanging punching machine can flanging the ends of metal pipes to make them easier to connect with other pipes, and punch holes in the flanging parts for fastening with bolts, rivets and other connectors. For example, metal pipes used in structures such as scaffolding and guardrails in buildings often require this processing.
- Ventilation duct production: In ventilation duct systems, the connection and installation of circular air ducts require flanging and punching operations. Flanging can ensure the sealing of the connection between air ducts, and punching is used to install accessories such as hangers and connectors.
3. Home appliance manufacturing industry:
- Washing machine manufacturing: The inner drum of the washing machine is usually round, and the edge of the inner drum needs to be flanging during the production process to enhance the strength and stability of the inner drum. At the same time, it may be necessary to punch holes in the drum wall for drainage and installation of other components, such as detergent boxes, filters, etc.
- Air conditioning manufacturing: There are some circular parts in the indoor and outdoor units of air conditioners that need flanging and punching, such as the connecting pipes of air conditioners, the fins of radiators, etc.
4. Pipeline production industry:
- Pipeline connector manufacturing: used to manufacture various circular pipe connectors, such as elbows, tees, crosses, etc. By flanging and punching the ports of pipe connectors, they can be better connected to the pipeline to ensure the sealing and stability of the pipeline system.
- Oil and gas pipeline processing: In the construction of energy transmission pipelines such as oil and natural gas, the connection parts of the pipeline are required to be high. The circular automatic hydraulic flanging punching machine can perform precise flanging and punching on the ends of the pipeline to ensure the quality and safety of the pipeline connection.
5. Metal product processing industry:
- Metal container manufacturing: For metal containers such as round water tanks, oil tanks, gas storage tanks, etc., it is necessary to perform flanging and punching on the heads, cylinders and other parts of the container during the manufacturing process. Flanging can increase the strength and sealing of the container, and punching is used to install import and export pipelines, valves, sensors and other accessories.
- Crafts manufacturing: Some round metal crafts, such as metal sculptures, decorations, etc., may need to be processed by flanging and punching to increase their artistic effect and structural stability.
Flanging working principle:
The plate to be processed is fixed on the workbench of the equipment, and the flanging die is driven by the hydraulic system to apply pressure to the edge of the plate, so that the edge of the plate undergoes plastic deformation, thereby forming a flanging. The angle and shape of the flanging are determined by the shape and processing parameters of the flanging die.
Punching working principle:
After the flanging is completed, the punching die punches the flanging plate under the action of the hydraulic system or other driving device. The punch on the punching die penetrates the plate under the action of pressure to form the required hole. The position and size of the punching holes are determined by the design and processing parameters of the punching die.
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As a professional mechanical equipment manufacturer, our company is a private technology innovation enterprise integrating independent research and development, design and manufacturing, installation and commissioning, and training.
Our R&D team has 10 people, whose members cover multiple professional fields such as mechanical engineering, electronic information, and materials science, and have the ability to deal with different technical problems.
Our equipment is widely used in aerospace, energy, ventilation,hardware and furniture, tableware, medicine, electricity, packaging,construction,automobile and other industries and fields.
Q: When shipping, what kind of packing?
A: We use standard export packing.
Q: What are your delivery terms?
A: EXW, FOB, CFR, CIF.
Q: What's your delivery time?
A: Generally speaking, it takes 30 to 60 days after receiving your advance payment. The specific delivery time depends on the item and quantity of your order.
Q: Can you make it as required?
A: Yes, we can produce according to your samples or technical drawings. We can make molds and fixtures.
Q: Do you have professional engineers?
A: Yes.we have professional engineers and designers.
Q: Can you provide customzied machines?
A:Yes, we can design and manufacture according to your specific requirements.