Spiral Duct Forming and Welding Machine is a mechanical device that integrates the forming and welding processes of spiral ducts in one device.
1. Working Principle:
- Forming Principle: The equipment uses a series of mechanical devices to gradually roll the metal strip into a tube shape according to the set spiral angle.
During the rolling process, both sides of the metal strip will pass through a special mold to form a spiral pipe blank.
- Welding Principle: After the tube blank is formed, the welding device will weld the pipe seam. Common welding methods include laser welding, argon arc
welding, gas shielded welding, etc. These welding methods can firmly connect the pipe seams together to ensure the sealing and strength of the spiral duct.
2. Structural composition:
- Feeding device: used to transport the metal strip into the equipment, usually including unwinding racks, feeding rollers and other components to ensure
that the metal strip can enter the forming area smoothly and accurately.
- Forming device: This is the core part of the spiral duct forming and welding machine, which consists of a series of forming rollers, molds, etc.
These components are arranged in a specific order and angle to gradually roll the metal strip into a spiral tube blank.
- Welding device: It is generally composed of a welding power supply, a welding gun, a welding control system, etc.
The welding power supply provides energy for the welding gun, and the welding gun melts the welding material (such as welding wire) and fills it into the pipe seam.
The welding control system is responsible for controlling the welding parameters, such as welding current, voltage, welding speed, etc., to ensure the welding quality.
- Driving device: It provides power for the operation of the equipment, usually including components such as motors, reducers, transmission chains or belts.
The driving device can drive the feeding device, the forming device and the welding device to work together to ensure the normal operation of the equipment.
- Control system: The PLC system is used to accurately control each part of the equipment. The operator can input parameters such as pipe diameter, wall thickness,
spiral angle, etc. through the control panel. The control system will automatically adjust the operating status of the equipment according to these parameters to ensure
the production of spiral ducts that meet the requirements.
3. Advantages and characteristics:
- High production efficiency: The two processes of forming and welding are integrated into one device, which reduces the intermediate transfer and debugging links and greatly improves production efficiency. Compared with traditional separate production equipment, the spiral duct forming and welding machine can produce more spiral ducts in a shorter time.
- Good product quality: The forming and welding processes of the equipment are precisely controlled to ensure the dimensional accuracy and welding quality of the spiral duct. The welded duct weld is firm and has good sealing performance, and it is not easy to have problems such as air leakage and water leakage.
- Easy operation: The control system has a high degree of intelligence. The operator only needs to enter the relevant parameters on the control panel, and the equipment can automatically complete the production process. At the same time, the maintenance and maintenance of the equipment are relatively simple, which reduces the work intensity and skill requirements of the operator.
- Strong adaptability: According to different pipe diameters, wall thicknesses and material requirements, the parameters and molds of the equipment can be adjusted to produce spiral ducts of various specifications to meet the needs of different customers.
4. Application fields:
Spiral duct forming and welding machine is widely used in construction, ventilation, air conditioning, purification and other fields.
In construction projects, spiral ducts are often used for the installation of pipes in ventilation systems and air-conditioning systems;
in the industrial field, spiral ducts can be used in factory ventilation, exhaust, dust removal and other systems.
High-precision processing: It can accurately control various parameters of the bellows, such as the wave height error can be controlled within a very small range, and the wave distance accuracy is also very high, thus ensuring the quality and performance consistency of the bellows.
Multiple waveform adaptation: By replacing molds of different shapes, bellows with various waveforms such as U-shaped and Ω-shaped can be produced to meet the use requirements under different working conditions.
Efficient production capacity: The degree of automation is high. Once the parameters are set, the bellows can be produced continuously and stably, which improves production efficiency and is suitable for mass production.
| Origin: | Guangdong, China |
| Machine type: | cold forging machine |
| Weight (KG): | 2500 |
| Applicable materials: | galvanized sheet with a thickness of 0.5-1.5 mm, stainless steel sheet, etc. |
| Pipe diameter range: | 100-600 mm |
| Forming speed: | 8-15 meters per minute |
| Core component warranty: | 1 year |
| Spiral angle: | 20°- 40° |
| Warranty: | 1 year |
| Welding method: | argon arc welding, etc. |
| Welding current: | 80-150A |
| Welding speed: | 0.8-3 meters/minute |
| Power type: | AC 380v three-phase four-wire |
| Total equipment power: | 8KW |
| Equipment specifications: | 4.6 meters long, 1.8 meters wide, 1.6 meters high |
| Control mode: | PLC |
| Control system: | advanced PLC control system with functions such as parameter setting, real-time monitoring, and fault alarm |
1. Non-standard customization: meet personalized technical requirements.
2. Samples and drawings: professional R&D team design.
3. Flexible payment: T/T, LC, international bank.
4. Video factory inspection: can be scheduled.
5.Experienced professional sales service team.
6. Visual production process.
1. Provide circuit diagrams, maintenance manuals,full-course teaching videos and other materials required.
2. Full-time after-sales service, cooperate with customers to inspect, install and test.
3. Quick response: respond within 24 hours if there are any problems with the customers use.
We are grateful for your support and trust along the way. We are honored by your cooperation every time, and we will live up to your trust and provide you with a more excellent experience.
We can also help you with all your equipment packaging needs. Whether you need split packaging, certified materials or general packaging advice, our team of experts can help you. We understand that every business is different, so we tailor our services to your needs. Our goal is to make your life easier by meeting all your packaging needs so that you can focus on running your business.
As a professional mechanical equipment manufacturer, our company is a private technology innovation enterprise integrating independent research and development, design and manufacturing, installation and commissioning, and training.
Our R&D team has 10 people, whose members cover multiple professional fields such as mechanical engineering, electronic information, and materials science, and have the ability to deal with different technical problems.
Our equipment is widely used in aerospace, energy, ventilation,hardware and furniture, tableware, medicine, electricity, packaging,construction,automobile and other industries and fields.
Q: When shipping, what kind of packing?
A: We use standard export packing.
Q: What are your delivery terms?
A: EXW, FOB, CFR, CIF.
Q: What's your delivery time?
A: Generally speaking, it takes 30 to 60 days after receiving your advance payment. The specific delivery time depends on the item and quantity of your order.
Q: Can you make it as required?
A: Yes, we can produce according to your samples or technical drawings. We can make molds and fixtures.
Q: Do you have professional engineers?
A: Yes.we have professional engineers and designers.
Q: Can you provide customzied machines?
A:Yes, we can design and manufacture according to your specific requirements.
