The CNC Galvanized Sheet Bending Machine, manufactured by leading CNC Galvanized Sheet Bending Machine Manufacturer, utilizes rotational disc movement to bend galvanized sheets into large-taper cones. PU glue and alloy steel ensure smooth bending and robust stability.
Automatic Hydraulic Four Axis Plate Winding Machine Structural Features:
Disc structure:
Alloy steel part: As the main support structure of the disc, its design and manufacturing accuracy are crucial to the performance of the entire disc. The size and thickness of the alloy steel part are determined according to the maximum cone rolling pressure and torque that the equipment can withstand. Usually, it will undergo precision machining to ensure the rotation accuracy and stability of the disc. Moreover, the material selection of alloy steel also takes into account its fatigue resistance, because the disc needs to withstand repeated stress during long-term rotation.
PU glue outer layer: PU glue is coated on the surface of the alloy steel disc through a special process. The thickness of this layer of glue is generally determined according to the characteristics of the metal sheet of the cone and the accuracy requirements of the cone. It must not only ensure sufficient elasticity to protect the sheet and provide friction, but also have a certain wear resistance to cope with long-term friction with the sheet. During installation and maintenance, it is necessary to ensure that the PU glue outer layer fits tightly with the alloy steel part to prevent delamination or partial shedding.
Center shaft and fixture:
The center shaft is one of the key components of the cone rolling machine. Its position accuracy and strength directly affect the starting position and overall accuracy of the cone. The starting end of the metal sheet is firmly connected to the center shaft through a fixture. The fixture usually has an adjustable function and can adapt to sheets of different thicknesses and sizes. At the same time, in order to reduce the wear between the center shaft and the fixed part of the sheet, some wear-resistant materials or lubrication devices may be used.
Power system:
The power system mainly includes a motor and a transmission device. The power of the motor should be reasonably selected according to factors such as the size of the disc, the material and thickness of the metal sheet. The transmission device generally adopts high-precision gears, chains or belt drives to ensure that the disc can obtain stable and uniform rotational power. In some advanced equipment, the power system can also realize the speed regulation function so as to adjust the rotation speed of the disc according to different cone rolling requirements.
Frame:
The frame is the basic support part of the entire equipment and is welded with high-strength steel. Its structural design should fully consider the stability and balance of the equipment during operation. In order to facilitate operation and maintenance, some operating platforms, inspection ports and protective devices will be set on the frame. At the same time, the connection part between the frame and the disc is also specially designed to ensure the verticality of the rotating axis of the disc and the frame to avoid affecting the cone rolling accuracy.
High-precision coning:
Because the PU glue on the top of the disc can fit the metal sheet well and provide uniform friction during the coning process, the sheet can be bent according to a precise taper. This precise control capability can control the taper error within a small range, and is suitable for manufacturing products that require high cone shape accuracy, such as high-precision tapered components of ventilation equipment or special tapered structures of chemical equipment.
Protect the quality of the board:
The protective effect of the outer layer of PU glue on the surface of the metal board is one of its significant advantages. During the coning process, the surface of the plate is avoided from being scratched or crushed, and it is especially suitable for processing metal plates with high surface quality requirements, such as stainless steel, aluminum alloy and other plates used for high-end architectural decoration or precision instrument casings.
Efficient and stable operation:
The alloy steel core ensures the strength and stability of the disc, allowing the equipment to withstand large cone pressure and maintain stable performance during long-term work. This efficient and stable operating state, coupled with a suitable power system, can achieve rapid coning operations and improve production efficiency. It is especially suitable for mass production of large-taper tapered metal parts.
Wide applicability:
This cone rolling machine can process metal sheets of various materials, including carbon steel, stainless steel, aluminum alloy, etc. And for plates of different thicknesses, as long as they are within the design parameters of the equipment, they can be rolled smoothly. At the same time, by adjusting some parameters, such as the rotation speed of the disc, the fixed position of the plate, etc., it can adapt to the production of products with different taper requirements, and has strong flexibility and applicability.
| Maximum working length (mm): | 1000 mm |
| Maximum plate thickness (mm): | 2 mm |
| Number of rollers: | 2 |
| Rolling speed (m/min): | 1-6 |
| Processing materials/metals: | aluminum, carbon steel, alloy, stainless steel |
| Video factory inspection: | provided |
| Mechanical test report: | provided |
| Marketing type: | ordinary products |
| Core component warranty: | 1 year |
| Core components: | PLC, engine, bearing, gearbox, motor, gear, pump |
| Condition: | brand new |
| Origin: | Guangdong, China |
| Weight (KG): | 2600 KG |
| Motor power (kw): | 10.5 kw |
| Main selling point: | automatic |
| Warranty: | 1 year |
| Applicable industries: | building materials stores, machinery repair shops, food and beverage factories, construction projects |
| Showroom location: | none |
| Brand name: | zhuosheng |
| Automation: | automatic |
| Year: | brand new |
| Machine type: | plate bending machine |
| Power supply: | 380V three-phase four-wire |
| Disc diameter: | 2000mm |
| Disc length: | 1000mm |
| Main motor power: | 6.2KW |
| Production efficiency: | 100-800PCS/hour |
| Equipment specifications: | 2000x2500x2200(mm) |
| Equipment quality: | 2.6T |
| Certification: | ce |
| After-sales service provided: | online support |
1. Non-standard customization: meet personalized technical requirements.
2. Samples and drawings: professional R&D team design.
3. Flexible payment: T/T, LC, international bank.
4. Video factory inspection: can be scheduled.
5.Experienced professional sales service team.
6. Visual production process.
1. Provide circuit diagrams, maintenance manuals,full-course teaching videos and other materials required.
2. Full-time after-sales service, cooperate with customers to inspect, install and test.
3. Quick response: respond within 24 hours if there are any problems with the customers use.
The working principle of this cone rolling machine is based on the rotational movement of the disc. One end of the metal sheet is fixed near the center of the equipment, and the disc starts to rotate under power drive. Since the alloy steel below the disc provides a stable support, the PU glue above is in contact with the metal sheet, and the friction between the PU glue and the sheet is used to drive the sheet to rotate around the central axis. As the disc continues to rotate, the sheet gradually bends from the center to the outside, and due to the shape and movement of the disc, the sheet forms a large-taper cone shape. In this process, the elasticity of the PU glue can better fit the sheet and adapt to the bending deformation of the sheet, while the alloy steel part ensures the overall strength and stability of the disc.
We are grateful for your support and trust along the way. We are honored by your cooperation every time, and we will live up to your trust and provide you with a more excellent experience.
We can also help you with all your equipment packaging needs. Whether you need split packaging, certified materials or general packaging advice, our team of experts can help you. We understand that every business is different, so we tailor our services to your needs. Our goal is to make your life easier by meeting all your packaging needs so that you can focus on running your business.
As a professional mechanical equipment manufacturer, our company is a private technology innovation enterprise integrating independent research and development, design and manufacturing, installation and commissioning, and training.
Our R&D team has 10 people, whose members cover multiple professional fields such as mechanical engineering, electronic information, and materials science, and have the ability to deal with different technical problems.
Our equipment is widely used in aerospace, energy, ventilation,hardware and furniture, tableware, medicine, electricity, packaging,construction,automobile and other industries and fields.
Q: When shipping, what kind of packing?
A: We use standard export packing.
Q: What are your delivery terms?
A: EXW, FOB, CFR, CIF.
Q: What's your delivery time?
A: Generally speaking, it takes 30 to 60 days after receiving your advance payment. The specific delivery time depends on the item and quantity of your order.
Q: Can you make it as required?
A: Yes, we can produce according to your samples or technical drawings. We can make molds and fixtures.
Q: Do you have professional engineers?
A: Yes.we have professional engineers and designers.
Q: Can you provide customzied machines?
A:Yes, we can design and manufacture according to your specific requirements.
