In the wave of industrial automation, the intelligent upgrade of metal processing equipment has become the key to reducing costs and increasing efficiency for enterprises. Recently, the Automatic Hydraulic Cylinder Pot Trimming Curling Machine launched by Zhuosheng Machinery is redefining the production standards in the field of metal container processing with its revolutionary technological advantages.
Core technology breaks through the efficiency bottleneck
The equipment adopts a dual-system collaborative control architecture, integrates an independent hydraulic system and an intelligent electronic control module, and supports inching/linkage dual-mode operation. Its dynamic pressure regulation technology allows precise control of the curling force within the range of 0-20MPa, and with the 360° rotating mold design, it can achieve instant forming of metal sheets with a diameter of 15-200mm and a thickness of 0.15-0.6mm. Compared with traditional processes, the efficiency is increased by 40%, the energy consumption of single-piece processing is reduced by 35%, and the production data is fed back in real time through the Internet of Things monitoring system to ensure that the yield rate is stable at more than 98.5%.
Deep coverage of intelligent scenarios
The equipment is equipped with an adaptive processing algorithm, which can automatically identify the characteristics of 12 types of materials such as PVC, stainless steel, and galvanized sheet, and intelligently match the curling angle and speed parameters. In the actual measurement of the food packaging container production line, its stepless speed curling technology improves the sealing of cans by 60% compared with traditional processes, and successfully passed the IP67 waterproof and dustproof certification. After an automotive parts manufacturer introduced the equipment, the manual intervention in the brake disc curling process was reduced by 75%, and the daily production capacity exceeded 23,000 pieces.
Green manufacturing leads the industry upgrade
In response to the "dual carbon" goal, the equipment adopts a closed-loop hydraulic circuit, which reduces oil loss by 40% compared with the open system; the intelligent standby system reduces the no-load power consumption to 0.8kW, which is 22% energy-saving compared with similar equipment. Its modular design supports fast mold change (<3 minutes="">
Market prospects and technology empowerment
With the surge in demand for precision metal parts in new energy, consumer electronics and other fields, the equipment has been certified by many industry giants. Its remote operation and maintenance platform supports 7×24 hours fault diagnosis, and with the AR-assisted debugging system, it shortens the deployment cycle of overseas customers by 50%. Zhuosheng Machinery's technical director said: "By integrating digital twin technology, we are developing a predictive maintenance module, and the equipment failure rate is expected to drop below 0.3% in the future."
In the context of intelligent manufacturing transformation, Automatic Hydraulic Cylinder Pot Trimming Curling Machine is not only a piece of equipment, but also a "digital engine" for metal processing companies to reduce costs and increase efficiency. Its technology iteration speed and scene adaptation capabilities are reshaping the competition rules of the global metal packaging industry.
