The CNC spinning machine for the front disc of the fan air duct is an advanced equipment specially used for high-precision forming of the front disc of the fan air duct. It combines the advantages of CNC technology and spinning process, and brings efficient, accurate and reliable solutions to the production of the front disc of the fan air duct.
Fan Front Plate Air Inlet Spinning Lathe:
1. With mature CAD drawing programming software functions, the motion trajectory of the spinning wheel can be straight lines, arcs, multi-arc connecting lines and combined curves, etc. And input into the computer for standardized programming of passes.
2. The operator can input process parameters and spinning passes through the keyboard and operation panel, and can edit, store and call them at will.
3. It has the function of "copying" the core mold contour protection, that is, when adjusting the process and recording and returning the teaching, the spinning wheel will not collide with the core mold.
4. The machine tool can pause the feed speed and spindle speed in the automatic program. It is equipped with travel limit protection, software and hardware limit protection in the control system, fault detection and alarm functions.
5. Automatically detect faults of each unit when starting up, automatic diagnosis and overload protection, etc.
6. According to the user's requirements, various special shapes of parts can be spun to ensure that the workpiece surface, diameter, thinning rate and other related dimensions meet the requirements.
7. The same machine tool can complete trimming, flanging, curling, shrinking, rolling and other functions.
1. Advanced CNC system
High-end CNC technology is used to achieve precise motion control and parameter adjustment. You can easily set various spinning process parameters through programming to meet the processing requirements of front discs of different specifications.
With a friendly human-machine interface, the operation is simple and convenient, and even operators who lack rich experience can quickly get started.
Powerful programming functions can adapt to the processing of complex-shaped front discs and improve the versatility of the equipment.
2. Efficient spinning mechanism
Equipped with high-power motors and high-precision transmission systems to ensure strong power output and stable operation during the spinning process. It can efficiently spin metal sheets of different thicknesses to produce front discs with uniform wall thickness and regular shape.
Unique spinning mold design can be customized according to the size and shape of the front disc to ensure processing accuracy and surface quality.
High-quality materials and advanced manufacturing processes are selected to improve the durability and reliability of the spinning mechanism.
3. High degree of automation
The full process automation of automatic loading, spinning processing and unloading is realized, which greatly improves production efficiency and reduces the labor intensity and errors of manual operation.
Equipped with an automatic detection system to monitor various parameters during the processing, such as pressure, temperature, size, etc., in real time to ensure the stability of product quality.
With fault self-diagnosis function, it can detect and solve equipment failures in time and improve the reliability of equipment.
4. High-precision processing
Use high-precision sensors and control systems to ensure the dimensional accuracy and shape accuracy of the front disc. The processing accuracy can reach ±0.05mm, meeting the needs of the high-end fan market.
Equipped with a precise positioning system to ensure the consistency of the processing accuracy of each part of the front disc and improve the overall quality of the product.
5. Energy saving and environmental protection
Adopt high-efficiency and energy-saving motors and transmission systems to reduce energy consumption. Less waste is generated during the spinning process, which meets environmental protection requirements.
Optimize the processing technology, reduce noise and vibration during the processing process, and improve the working environment.
6. Versatility
In addition to processing the front disc of the fan air guide, it can also be used for processing other metal parts of similar shapes to improve the utilization rate of equipment.
Customized processing of special shapes and sizes can be carried out according to customer needs to meet the special needs of different industries.
Power supply type: | AC 380V three-phase four-wire |
Maximum spinning product diameter (mm): | 1800 (sheet diameter) |
Processing capacity: | heavy |
Maximum workpiece weight (kg): | 550 |
Spindle motor power (kW): | 25 |
Number of spindles: | single axis |
Spindle speed: | 26-425 rpm |
Stroke (X axis) (mm): | 800 mm |
Stroke (Z axis) (mm): | 750 mm |
Positioning accuracy (mm): | ±0.02 |
Repeat accuracy (X/Y/Z) (mm): | ±0.02 |
Origin: | Guangdong, China |
Installable tool positions: | 6+6 |
Weight (KG): | 12000 |
Warranty: | 1 year |
Mechanical inspection report: | provided |
Video factory inspection: | provided |
Core component warranty: | 1 year |
Screw width (mm): | 45 mm |
Feed speed: | 5 meters/minute |
Dimensions (length*width*height): | 3800x4500x1800 (mm) |
Brand: | Zhuosheng |
Model number: | ZS-XY-1800-B |
Automatic oiling system: | AC 220V 25W1 |
CNC system: | Diens/Gugo |
Main selling point: | Multi-function |
Type: | Cold bending machine |
Control method: | PLC touch screen CNC |
1. Non-standard customization: meet personalized technical requirements.
2. Samples and drawings: professional R&D team design.
3. Flexible payment: T/T, LC, international bank.
4. Video factory inspection: can be scheduled.
5.Experienced professional sales service team.
6. Visual production process.
1. Provide circuit diagrams, maintenance manuals,full-course teaching videos and other materials required.
2. Full-time after-sales service, cooperate with customers to inspect, install and test.
3. Quick response: respond within 24 hours if there are any problems with the customers use.
Application:
1. Fan manufacturing industry: widely used in the production of air guide front discs of various types of fans, providing high-quality processing of key components for improving the performance of fans. Whether it is an industrial fan, a ventilation fan or an air conditioning fan, the equipment can be used to process a front disc that meets the requirements.
2. Aerospace field: In aerospace equipment, some special-shaped parts have structural similarities with the front disc of the fan air guide. This CNC spinning machine can be used to process these parts to meet the needs of the aerospace field for high-precision and high-strength parts.
3. Automobile manufacturing industry: Similar-shaped parts may also be used in the cooling system, ventilation system and other parts of the car. This equipment can provide high-quality metal forming solutions for automobile manufacturing and improve the performance and reliability of automobile parts.
4. Energy industry: In energy fields such as wind power generation and hydropower generation, the air guide parts of some equipment can also be processed by this spinning machine to ensure the efficient operation of energy equipment.
Advantages Summary:
1. High-precision processing to ensure the quality of the front disc.
2. Efficient and automated production to shorten the production cycle.
3. Flexible customization to meet diverse needs.
4. Energy saving and environmental protection, in line with the concept of sustainable development.
5. Multifunctionality, improve equipment utilization.
In short, the CNC spinning machine for the front disc of the fan air guide port provides strong support for the production of the front disc of the fan air guide port with its advanced technology and excellent performance, and has broad application prospects in many fields.
The spinning machine applies pressure to the metal sheet through a rotating mold, so that the sheet gradually deforms into a specific shape of the front disc of the fan air duct. First, the metal sheet is placed on the workbench, and the CNC system controls the movement and rotation of the workbench to allow the sheet to contact the mold. As the mold rotates at high speed, the sheet undergoes plastic deformation under the action of friction and pressure. The CNC system accurately controls the parameters such as the rotation speed, feed speed and spinning force of the mold to ensure that the sheet is deformed according to the predetermined shape and size. During the spinning process, the edge of the sheet gradually fits the mold contour to form the curved shape of the front disc. Finally, when the shape of the front disc meets the requirements, the CNC system controls the workbench to move the processed front disc out of the working area.
We are grateful for your support and trust along the way. We are honored by your cooperation every time, and we will live up to your trust and provide you with a more excellent experience.
We can also help you with all your equipment packaging needs. Whether you need split packaging, certified materials or general packaging advice, our team of experts can help you. We understand that every business is different, so we tailor our services to your needs. Our goal is to make your life easier by meeting all your packaging needs so that you can focus on running your business.
As a professional mechanical equipment manufacturer, our company is a private technology innovation enterprise integrating independent research and development, design and manufacturing, installation and commissioning, and training.
Our R&D team has 10 people, whose members cover multiple professional fields such as mechanical engineering, electronic information, and materials science, and have the ability to deal with different technical problems.
Our equipment is widely used in aerospace, energy, ventilation,hardware and furniture, tableware, medicine, electricity, packaging,construction,automobile and other industries and fields.
Q: When shipping, what kind of packing?
A: We use standard export packing.
Q: What are your delivery terms?
A: EXW, FOB, CFR, CIF.
Q: What's your delivery time?
A: Generally speaking, it takes 30 to 60 days after receiving your advance payment. The specific delivery time depends on the item and quantity of your order.
Q: Can you make it as required?
A: Yes, we can produce according to your samples or technical drawings. We can make molds and fixtures.
Q: Do you have professional engineers?
A: Yes.we have professional engineers and designers.
Q: Can you provide customzied machines?
A:Yes, we can design and manufacture according to your specific requirements.