The hydraulic drum forming machine for the end of a dished head is a high-performance equipment specially used for the precise forming of the end of a dished head. It combines hydraulic technology with precision forming technology to provide an efficient and reliable solution for the production of dished heads.
Oil Tank Head End Hydraulic Drum Forming Machine:
1. CNC control, only need to call up the program when pressing the bottom
2. The servo motor controls the motion accuracy of each axis, the product processing diameter is high precision and good consistency
3. This machine is a special equipment designed for head forming, with the advantages of reliable positioning, simple operation, convenience and flexibility, which not only reduces heavy physical labor, but also improves work efficiency. It is an ideal process equipment for hydraulic forming of head ends.
1. Advanced CNC system
- High-end CNC technology is used to achieve precise motion control and parameter adjustment. You can easily set various spinning and flanging process parameters through programming to meet the processing requirements of disc heads of different specifications.
- Friendly human-machine interface, simple and convenient operation, even operators without rich experience can quickly get started.
- Powerful programming function, can adapt to the processing of complex-shaped heads and improve the versatility of the equipment.
2. Efficient spinning and flanging mechanism
- Equipped with high-power motors and high-precision transmission systems to ensure strong power and stable operation during the spinning and flanging process. It can efficiently process metal sheets of various thicknesses and produce disc heads with uniform wall thickness and regular shape.
- Unique spinning and flanging mold design can be customized according to the size and shape of the head to ensure processing accuracy and surface quality.
- High-quality materials and advanced manufacturing processes are selected to improve the durability and reliability of the spinning and flanging mechanism.
3. High degree of automation
- The whole process of automatic loading, spinning and flanging processing and unloading is realized, which greatly improves production efficiency and reduces the labor intensity and error of manual operation.
- Equipped with automatic detection system, real-time monitoring of various parameters in the processing process, such as pressure, temperature, size, etc., to ensure the stability of product quality.
- It has the function of self-diagnosis of faults, which can timely discover and solve equipment failures and improve the reliability of equipment.
4. High-precision processing
- Use high-precision sensors and control systems to ensure the dimensional accuracy and shape accuracy of the dished head. The processing accuracy can reach ±0.05mm, which meets the needs of the high-end market.
- Equipped with a precise positioning system to ensure the consistency of the processing accuracy of each part of the head and improve the overall quality of the product.
5. Energy saving and environmental protection
- Adopt high-efficiency and energy-saving motors and transmission systems to reduce energy consumption. Less waste is generated during the spinning and flanging process, which meets environmental protection requirements.
- Optimize the processing technology, reduce noise and vibration during the processing, and improve the working environment.
6. Versatility
- In addition to processing dished heads, it can also be used for processing other metal parts of similar shapes to improve the utilization rate of equipment.
- Customized processing of special shapes and sizes can be carried out according to customer needs to meet the special needs of different industries.
| Maximum plate diameter: | Ø4500mm |
| Minimum plate diameter: | Ø1000mm (0-1000 diameter is also possible, the workpiece needs to be turned manually) |
| Maximum spinning thickness: | 3-14mm (carbon steel) Stainless steel: 3-20mm |
| Machine power: | 70kW |
| Hydraulic pressure: | 400t |
| Nominal pressure of pressurized oil pump: | maximum 26MPa |
| Auxiliary system pressure: | maximum 16MPa |
| Maximum pressure: | 400T |
| Workpiece shape: | round |
| Machine dimensions: | 10*8.5*5 meters |
| Equipment weight: | 45T |
1. Non-standard customization: meet personalized technical requirements.
2. Samples and drawings: professional R&D team design.
3. Flexible payment: T/T, LC, international bank.
4. Video factory inspection: can be scheduled.
5.Experienced professional sales service team.
6. Visual production process.
1. Provide circuit diagrams, maintenance manuals,full-course teaching videos and other materials required.
2. Full-time after-sales service, cooperate with customers to inspect, install and test.
3. Quick response: respond within 24 hours if there are any problems with the customers use.
Application:
1. Advanced Hydraulic System
- High-performance hydraulic components and advanced hydraulic control technology are used to ensure stable pressure and precise output. You can easily adjust the hydraulic pressure and speed according to different processing needs to meet the forming requirements of various dished heads.
- Powerful hydraulic power can efficiently form metal sheets of various thicknesses to ensure the strength and quality of the end of the head.
2. Precision mold design
- The unique mold structure design can be customized according to the size and shape of the dished head to ensure molding accuracy and surface quality.
- The mold is made of high-quality materials with high hardness, high wear resistance and good thermal stability, which prolongs the service life of the mold.
3. High degree of automation
- Equipped with an automatic control system to achieve one-button start, automatic molding and shutdown functions, greatly improving production efficiency and reducing the labor intensity and errors of manual operation.
- Can be integrated with other automation equipment to achieve fully automated operation of the production line.
4. High-precision molding
- Using advanced sensors and measurement technology to monitor various parameters in the molding process, such as pressure, displacement, temperature, etc. in real time, to ensure the dimensional accuracy and shape accuracy of the end of the head. The processing accuracy can reach ±0.05mm, meeting the needs of the high-end market.
5. Safe and reliable
- Equipped with multiple safety protection devices, such as overload protection, pressure protection, emergency shutdown, etc., to ensure the safety and reliability of the equipment during operation. - Strict quality control system to ensure the stability and durability of the equipment.
6. Energy saving and environmental protection
- The hydraulic system adopts energy-saving design to reduce energy consumption. At the same time, the noise and vibration generated during the molding process are small, which meets the environmental protection requirements.
Advantages Summary:
1. Excellent molding accuracy: High-precision sensors and control systems ensure that the end size of the head is accurate and the shape is regular, providing strong guarantee for product quality.
2. Efficient production capacity: The high degree of automation greatly shortens the processing time, improves production efficiency, and meets the needs of large-scale production.
3. Flexible customization: The mold can be customized according to different specifications of dish heads to meet the diverse market needs.
4. Safe and stable operation: Multiple safety protection devices and strict quality control system ensure that the equipment is safe and reliable during operation and reduce the probability of failure.
5. Energy-saving and environmentally friendly design: The energy-saving hydraulic system and the low-noise and low-vibration operating characteristics meet the environmental protection requirements of modern industry and reduce production costs.
6. Improve product competitiveness: High-quality head end molding helps to improve the overall performance and market competitiveness of the product and bring more business opportunities to the company.
7. Easy to operate and learn: The friendly human-machine interface and automatic control system enable operators to quickly get started, reducing the requirements for the operator's skill level.
8. Reduce maintenance costs: High-quality materials and advanced manufacturing processes improve the durability of the equipment and reduce the maintenance and repair costs of the equipment.
The forming machine generates strong pressure through the hydraulic system and acts on the mold and metal sheet. First, place the dished head to be processed on a specific workbench and adjust the position. Then, start the hydraulic system so that the mold gradually extrude the end of the head under the pressure. In this process, the hydraulic system can accurately control the size of the pressure and the time of application to ensure that the end of the head is formed according to the predetermined shape and size. By continuously adjusting the hydraulic parameters and the position of the mold, the precise drum forming of the ends of dished heads of different specifications can be achieved.
We are grateful for your support and trust along the way. We are honored by your cooperation every time, and we will live up to your trust and provide you with a more excellent experience.
We can also help you with all your equipment packaging needs. Whether you need split packaging, certified materials or general packaging advice, our team of experts can help you. We understand that every business is different, so we tailor our services to your needs. Our goal is to make your life easier by meeting all your packaging needs so that you can focus on running your business.
As a professional mechanical equipment manufacturer, our company is a private technology innovation enterprise integrating independent research and development, design and manufacturing, installation and commissioning, and training.
Our R&D team has 10 people, whose members cover multiple professional fields such as mechanical engineering, electronic information, and materials science, and have the ability to deal with different technical problems.
Our equipment is widely used in aerospace, energy, ventilation,hardware and furniture, tableware, medicine, electricity, packaging,construction,automobile and other industries and fields.
Q: When shipping, what kind of packing?
A: We use standard export packing.
Q: What are your delivery terms?
A: EXW, FOB, CFR, CIF.
Q: What's your delivery time?
A: Generally speaking, it takes 30 to 60 days after receiving your advance payment. The specific delivery time depends on the item and quantity of your order.
Q: Can you make it as required?
A: Yes, we can produce according to your samples or technical drawings. We can make molds and fixtures.
Q: Do you have professional engineers?
A: Yes.we have professional engineers and designers.
Q: Can you provide customzied machines?
A:Yes, we can design and manufacture according to your specific requirements.
