Liftable metal cylinder straight seam Welding Machine is a special equipment for straight seam welding of metal cylinders. It is mainly used for welding the longitudinal straight seams of metal cylinders. Through precise mechanical devices and welding systems, it can complete welding tasks efficiently and with high quality. This Shake-Free CNC Automatic Straight Seam Welding Machine is widely used in many fields such as metal processing, pipeline manufacturing, and pressure vessel production.
Shake-Free CNC Automatic Straight Seam Welding Machine Structure:
Welding system:
Welding power supply: Provides the required electrical energy for the welding process. Its power and characteristics vary depending on the welding materials and processes. For example, when welding stainless steel cylinders, a high-frequency and stable welding power supply may be required to ensure the welding quality.
Welding gun: It is the executive component of welding, and its position and angle can be flexibly adjusted. There are various types of welding guns, such as gas shielded welding guns, argon arc welding guns, etc., which can be selected according to specific welding requirements.
Workbench and fixture system:
Workbench: Used to place and support the metal cylinder to be welded, usually with a flat and solid surface to ensure the stability of the cylinder during the welding process.
Clamp: Its function is to fix the metal cylinder to prevent displacement during welding. The design of the clamp will be adjusted according to the diameter and length of the cylinder. Some clamps can also be rotated to facilitate welding of different parts of the cylinder.
Lifting system: This is one of the key features of the equipment. The lifting system can accurately adjust the height of the welding head (welding gun) to adapt to metal cylinders of different diameters and heights. It is usually composed of motors, screws, guide rails and other components, which can achieve smooth and precise lifting and lowering movements.
Control system: It is used to control the entire welding process, including the setting and adjustment of welding parameters (such as current, voltage, welding speed, etc.), as well as the motion control of the lifting system and clamp system. Advanced control systems can also realize automatic programming of the welding process and perform automatic welding according to preset welding paths and parameters.
High welding quality:
Through precise mechanical structure and welding parameter control, welding defects such as pores, slag inclusions, and incomplete penetration can be effectively reduced. The precise positioning and stable movement of the welding gun can ensure the uniformity and continuity of the weld, so that the welding quality can be reliably guaranteed.
Strong adaptability:
Due to its lifting function, it can adapt to the welding of metal cylinders of different diameters and heights. Whether it is a small metal pipe or a large industrial cylinder, the equipment can be used for straight seam welding.
High operational flexibility:
The operator can flexibly adjust the welding parameters, welding gun position and lifting height according to the actual welding situation. At the same time, the equipment also supports a variety of welding processes, such as manual arc welding, gas shielded welding, etc., to meet different welding needs.
Improve work efficiency:
The equipment has a high degree of automation. Once the welding parameters and procedures are set, the welding process can be completed automatically. Moreover, its stable welding speed and efficient workflow can effectively shorten the welding time and improve production efficiency.
| Applicable industries: | building materials stores, machinery repair shops, manufacturing plants, food and beverage plants, farms, restaurants, home use, retail, construction projects, other |
| Showroom location: | No |
| Video factory inspection: | Provided |
| Mechanical test report: | Provided |
| Marketing type: | ordinary products |
| Core component warranty: | 1 year |
| Core components: | PLC, engine, motor, gear |
| Condition: | Brand new |
| Origin: | Guangdong, China |
| Warranty: | 1 year |
| Weight (KG): | 1800 KG |
| Welding method: | secondary welding, argon arc welding |
| Welding diameter: | 150-1600mm |
| Size: | 2400*800*2400mm |
| Voltage: | 380v |
| Main selling point: | easy operation |
| Power (kW): | 2.2kw |
| Control method: | PLC |
| Drive method: | motor |
| Operation interface: | touch screen |
| Air pressure: | 0.8mpa |
| Processing length (mm): | within 1600 |
| Processing thickness (mm): | within 6MM (thickness exceeding 3MM requires spot welding) |
| Equipment function: | direct welding workbench lifting type |
| Welding type: | argon arc welding, secondary welding, laser welding, etc. |
1. Non-standard customization: meet personalized technical requirements.
2. Samples and drawings: professional R&D team design.
3. Flexible payment: T/T, LC, international bank.
4. Video factory inspection: can be scheduled.
5.Experienced professional sales service team.
6. Visual production process.
1. Provide circuit diagrams, maintenance manuals,full-course teaching videos and other materials required.
2. Full-time after-sales service, cooperate with customers to inspect, install and test.
3. Quick response: respond within 24 hours if there are any problems with the customers use.
1. Accurate welding control
- Accurate welding parameter adjustment: The welding machine can accurately control key parameters such as welding current, voltage, and welding speed. For example, the adjustment accuracy of welding current can reach ±1A, and the voltage accuracy can reach ±0.1V. In this way, the most suitable welding parameter combination can be selected according to different metal materials (such as carbon steel, stainless steel, aluminum alloy, etc.) and cylinder thickness to ensure welding quality.
- Accurate welding gun positioning: Through the lifting system and angle adjustment device, the welding gun can be accurately positioned at the position of the straight seam of the metal cylinder. For the slight arc change or irregular shape of the cylinder surface, it can also ensure that the distance and angle between the welding gun and the straight seam are always in the best state, so that the straightness and uniformity of the weld are well guaranteed, and the weld width deviation can be controlled within a very small range.
2. Good adaptability
- Adapt to cylinders of different sizes: Due to its lifting function, it can easily cope with metal cylinders of various diameters and heights. For cylinders with diameters as small as 15 cm and as large as 160 cm, as well as cylinders of different lengths, welding can be performed by adjusting the height of the welding gun and the workbench fixture.
- Compatible with a variety of welding materials: Whether it is common carbon steel, alloy steel, or special non-ferrous metals such as copper and aluminum, they can all be welded on this welding machine. As long as the appropriate welding process and parameters are selected, the welding needs of different materials can be met.
3. High flexibility
- Flexible selection of welding processes: Supports a variety of welding processes, such as manual arc welding, gas shielded welding (including carbon dioxide gas shielded welding, argon arc welding), etc. Operators can flexibly switch welding processes according to specific welding tasks, such as requirements for weld quality and welding efficiency.
- Flexible and diverse operating methods: You can weld through automated programs, automatically complete the work according to preset parameters and welding paths, or you can operate manually. In some special cases, such as local repair of welds or welding of complex-shaped cylinders, manual operation can better control the welding process.
4. Efficient welding performance
- Automated welding function: The equipment has a high degree of automation and can stably weld according to the set welding speed and path. When mass-producing metal cylinders, this automated welding can greatly improve work efficiency and reduce the time and labor intensity of manual operation.
- Stable welding quality ensures efficiency: Because the welding process can be accurately controlled, welding defects such as pores, slag inclusions, and lack of fusion can be effectively reduced. High-quality welds mean fewer rework times, further improving overall production efficiency.
First, place the metal cylinder on the workbench and fix it firmly with the clamp. According to the size of the cylinder and the welding requirements, the position and angle of the welding gun are adjusted through the control system, and the welding gun is adjusted to the appropriate height using the lifting system. After turning on the welding power supply, the welding gun generates a welding arc (taking arc welding as an example), and with the cooperation of welding materials (such as welding wire), welding is performed along the straight seam of the metal cylinder. During the welding process, the workbench or fixture can drive the cylinder to rotate as needed to ensure that the welding gun can evenly cover the entire straight seam.
We are grateful for your support and trust along the way. We are honored by your cooperation every time, and we will live up to your trust and provide you with a more excellent experience.
We can also help you with all your equipment packaging needs. Whether you need split packaging, certified materials or general packaging advice, our team of experts can help you. We understand that every business is different, so we tailor our services to your needs. Our goal is to make your life easier by meeting all your packaging needs so that you can focus on running your business.
As a professional mechanical equipment manufacturer, our company is a private technology innovation enterprise integrating independent research and development, design and manufacturing, installation and commissioning, and training.
Our R&D team has 10 people, whose members cover multiple professional fields such as mechanical engineering, electronic information, and materials science, and have the ability to deal with different technical problems.
Our equipment is widely used in aerospace, energy, ventilation,hardware and furniture, tableware, medicine, electricity, packaging,construction,automobile and other industries and fields.
Q: When shipping, what kind of packing?
A: We use standard export packing.
Q: What are your delivery terms?
A: EXW, FOB, CFR, CIF.
Q: What's your delivery time?
A: Generally speaking, it takes 30 to 60 days after receiving your advance payment. The specific delivery time depends on the item and quantity of your order.
Q: Can you make it as required?
A: Yes, we can produce according to your samples or technical drawings. We can make molds and fixtures.
Q: Do you have professional engineers?
A: Yes.we have professional engineers and designers.
Q: Can you provide customzied machines?
A:Yes, we can design and manufacture according to your specific requirements.
